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Autonomous vehicle performance is increasingly highlighted in many highway driving scenarios, which leads to more priorities to vehicle stability as well as tracking accuracy. In this paper, a nonlinear model predictive controller for autonomous vehicle trajectory tracking is designed and verified through a real-time simulation bench of a virtual test track. The dynamic stability constraints of nonlinear model predictive control (NLMPC) are obtained by a novel quadrilateral stability region criterion instead of the conventional phase plane method using the double-line region. First, a typical lane change scene of overtaking is selected and a new composited trajectory model is proposed as a reference path that combines smoothness of sine wave and comfort of linear functional path. Reference lateral velocity, azimuth angle, yaw rate, and front wheel steering angle are subsequently taken into account.

It is becoming an increasingly important issue to improve NVH performance of electric drive motor for electric vehicle as the market grows rapidly. The correlation between stiffness of rear cover of motor, rotor eccentricity and noise of an electric drive is discussed in this paper which was few mentioned before. Poor stiffness of bearing chamber of rear cover may cause rotor eccentricity, which would lead to additional orders of electromagnetic noise. Stiffness optimization model of rear cover of motor was established, and the Optistruct of Hyper works software was used to improve stiffness as well as mode frequency by designing circular and radial ribs to surround bearing chamber of rear cover under guidance of topology. As compared to basis model with same mass, the 1st and 2nd strict mode frequencies of optimized rear cover separately increased by 11% and 12.5% with numerical simulations.

The driving conditions of commercial logistics vehicles have the characteristics of combined urban and suburban roads with relatively fixed mileage and cargo load alteration, which affect the vehicular fuel economy. To this end, an adaptive equivalent consumption minimization strategy (A-ECMS) with vehicle speed and weight recognition is proposed to improve the fuel economy for a range-extender electric van for logistics in this work. The driving conditions are divided into nine representative groups with different vehicle speed and weight statuses, and the driving patterns are recognized with the use of the bagged trees algorithm through vehicle simulations. In order to generate the reference SOC near the optimal values, the optimal SOC trajectories under the typical driving cycles with different loads are solved by the shooting method and the optimal slopes for these nine patterns are obtained.

Battery safety issues have severely limited the rapid development and popularization of electric vehicles. Harsh conditions such as high temperature accelerate the degradation of battery safety. To address this issue, a comprehensive analysis of the impact of high-temperature cyclic aging on lithium-ion battery safety is carried out. In the Accelerating Rate Calorimeter, lithium-ion batteries are performed on adiabatic thermal runaway tests and overcharge tests. Regardless of the fully-charged state or half-charged state, in the adiabatic thermal runaway process, high-temperature cyclic aging reduces the characteristic temperature, and the activation energy from the self-heating temperature to thermal runaway triggering temperature decreases. During the overcharge process, high-temperature cyclic aging increases the voltage plateau and the crest voltage before thermal runaway, and their corresponding charging temperature decreases.

The hydrogen supply integrated subsystem is an important part of the proton exchange membrane fuel cell system. In the multi-stack fuel cell system, the optimal design and integration of the hydrogen supply subsystem have great influence on the whole system structure. In this paper, a fuel cell hydrogen integration subsystem with two hydrogen cycle structures is established based on an optimized split-stack approach. Firstly, the matching of hydrogen subsystem is carried out on the basis of multi-stack fuel cell optimization. Then, the structure of the gas buffering and distribution device and the gas circulation device is optimized considering the gas circulation and the diversity of the equipment, and two solutions are proposed: the separate circulation structure (Structure I) and the common circulation structure (Structure II). Finally, the multi-stack fuel cell system is built by MATLAB/Simulink software and simulated under the condition of step and C-WTVC.

As a prerequisite for energy management of hybrid vehicles, the results of speed prediction can optimize the performance of vehicles and improve fuel efficiency. Energy management strategies are usually developed based on standard driving cycles, which are too generalized to show the variability of driving conditions in different time and locations. Therefore, this paper constructs a representative driving cycle based on driving data of the corresponding time and location, used as historical information for prediction. We propose a method to construct the driving cycle based on Markov chain theory before constructing the prediction model. In this paper, multiple prediction methods are compared with traditional parametric methods. The difference in prediction accuracy between multiple prediction methods under the single time scale and multiple time scale were compared, which further verified the advantages of the speed prediction method based on Markov chain theory.

As the electric vehicle market grows rapidly, thermal analysis related to the performance of electric drive motors has gained increasing interest. However, it is hard to obtain rotor temperature for torque correction during operation which leads to unexpected inaccurate control of motors. Rotor temperature monitoring and torque correction for IPMSM (Interior Permanent Magnet Synchronous motor) of new Energy vehicles are discussed in this paper. Considering the practical application, a low-order lumped parameter thermal network (LPTN) composed of three nodes is built for calculating the rotor temperature under different operating conditions on a 160kw IPMSM of a three-in-one electric drive. To identify the parameters of LPTN, the measurements were done on a test bench with a prototype of the three-in-one electric drive. K-type thermocouples were used to directly measure the temperature of each node.

SEAT Department of SAIC Motor Vehicle Company starts innovatively applying the single motor and P2.5 configuration scheme from EDU G2(Electric Drive Unit Generation 2), which consists of six engine gears and four motor gears. EDU G2 is very compact and adaptable through the coupling design. Gear coupling make the engine and motor coordination limited, so as to the high efficiency zone of the engine and the high efficiency zone of the motor cannot match in some working conditions, which affect the performance of the vehicle. Therefore, SEAT developed the second generation of single-motor plug-in hybrid system EDU G2 Plus EDU G2(Electric Drive Unit Generation 2 Plus), which realized the decoupling design of 5 engine gears and 2 motor gears, so that the power output of engine and motor is freely. With excellent power and economic performance, the vehicle has been well received by customers.

This paper focuses on lane-changing trajectory planning and trajectory tracking control in autonomous vehicle technology. Aiming at the lane-changing behavior of autonomous vehicles, this paper proposes a new lane-changing trajectory planning method based on particle swarm optimization (PSO) improved third-order Bezier curve path planning and polynomial curve speed planning. The position of Bezier curve control points is optimized by the particle swarm optimization algorithm, and the lane-changing trajectory is optimized to improve the comfort of lane changing process. Under the constraints of no-collision and vehicle dynamics, the proposed method can ensure that the optimal lane-changing trajectory can be found in different lane-changing scenarios. To verify the feasibility of the above planning algorithm, this paper designs the lateral and longitudinal controllers for trajectory tracking control based on the vehicle dynamic tracking error model.

The efficiency and durability of fuel cells are affected by internal water content. Therefore, the active control of humidity is of great significance for vehicle fuel cells, especially for self-humidifying fuel cell systems. To realize fuel cell internal humidity active control, it is necessary to collect the humidity information of stack in real time, so as to carry out feedback control. However, humidity sensor has the characteristics of high cost and low durability, so it is more practical to get the feedback value of humidity by using state estimation method for high-power commercial fuel cell system such as vehicle fuel cell. However, humidity estimation is often affected by other physical or chemical dynamic processes, such as oxygen transportation and response process of electrical appliances. In order to weaken the influence of other physical or chemical dynamic processes on humidity estimation, this paper proposes an adaptive sliding mode Kalman observer (ASMK) algorithm.

DC link active discharge is mandatory in new energy vehicles. This paper first analyzes the necessity of active discharge in automotive inverters and then introduces the commonly used discharge methods. After reviewing the pros and cons of the current methods, a new discharge solution using IGBT (Insulated Gate Bipolar Transistor) modules WSC (Weak Short Circuit) is proposed. The essence of WSC is to make one of the shooting through IGBTs (two IGBTS forms a half bridge topology) entering into active work area by controlling its gate voltage VGE, where the short current is controlled in safe range and IGBT VCE voltage is relative large. Hence, large transient power is produced inside IGBT in this condition. By this method, the DC link capacitor energy will be consumed by the weak turned on IGBT gradually. Since the IGBT module has a dedicated cooling loop, the heat generated during discharging process can be transferred into coolant.

On the study of reducing the disturbance on driver’s attention induced by low frequency vehicle interior stationary noise, a subjective evaluation is firstly carried out by means of rank rating method which introduces Distraction Level (DL) as evaluation index. A visual-finger response test is developed to help evaluating members better recognize the Distraction Level during the evaluation. A non-linear back propagation artificial neural network (BPANN) is then modeled for the prediction of subjective Distraction Level, in which linear sound pressure RMS amplitudes of five Critical Band Rates (CBRs) from 20 to 500Hz are selected as inputs of the model. These inputs comprise an input vector of BPANN. Furthermore, active noise equalization (ANE) on DL is realized based on Filtered-x Least Mean Square (FxLMS) algorithm that controls the gain coefficients of inputs of trained BPANN.

A composite steering control strategy, which combines four-wheel steering (4WS) and differential steering, is proposed in this paper, to optimize steering maneuverability in the conditions where the vehicle speed is below 15 Km/h, mainly for U-turning and parking conditions. A dynamic model is developed for the steering system and the tire system. Taking different steering wheel inputs into consideration, a 4WS control strategy proportional to the front wheel steering angle is quoted to improve the steering maneuverability in the low speed conditions and guarantee the manipulability by controlling the side slip of the vehicle. Based on the 4WS system, this paper explores the possibility of further improving the low-speed maneuverability of the vehicle through differential steering. And the differential steering control strategy is developed, including four hub-motor output modes. A composite steering controller is designed based on the 4WS-4WD electric vehicle platform.

In the Kmeans cluster segmentation used in traffic scenes, there are often zone optimization and over-segmentation problems caused by the algorithm randomly assigning the initial cluster center. In order to improve the target extraction effect in traffic road scenes, this article proposes an improved Kmeans (IM-Kmeans) method. Firstly, search for the histogram peaks of the whole pixels based on hue, saturation, value (HSV) image, and find the initial cluster centers’ positions and number. Secondly, the noise points which are far away from the center pixel are removed, and then the pixels are classified into the nearest cluster center according to its value. Finally, after the clustering model reaches convergence, the area-clustering method is used for another classification to solve the over-segmentation problem. The simulation and experimental comparisons show that the IM-Kmeans algorithm has higher clustering accuracy than the traditional Kmeans algorithm.

SLAM (Simultaneous Localization and Mapping) plays a key role in autonomous driving. Recently, 4D Radar has attracted widespread attention because it breaks through the limitations of 3D millimeter wave radar and can simultaneously detect the distance, velocity, horizontal azimuth and elevation azimuth of the target with high resolution. However, there are few studies on 4D Radar in SLAM. In this paper, RI-FGO, a 4D Radar-Inertial SLAM method based on Factor Graph Optimization, is proposed. The RANSAC (Random Sample Consensus) method is used to eliminate the dynamic obstacle points from a single scan, and the ego-motion velocity is estimated from the static point cloud. A 4D Radar velocity factor is constructed in GTSAM to receive the estimated velocity in a single scan as a measurement and directly integrated into the factor graph. The 4D Radar point clouds of consecutive frames are matched as the odometry factor.

Lightweight design is a key factor in general engineering design practice, however, it often conflicts with fatigue durability. This paper presents a way for improving the effectiveness of fatigue performance dominated optimization, demonstrated through a case study on suspension brackets for heavy-duty vehicles. This case study is based on random load data collected from fatigue durability tests in proving grounds, and fatigue failures of the heavy-duty vehicle suspension brackets were observed and recorded during the tests. Multi-objective fatigue optimization was introduced by employing multiaxial time-domain fatigue analysis under random loads combined with the non-dominated sorting genetic algorithm II with archives.

The on-ramp merging driving scenario is challenging for achieving the highest-level autonomous driving. Current research using reinforcement learning methods to address the on-ramp merging problem of automated vehicles (AVs) is mainly designed for a single AV, treating other vehicles as part of the environment. This paper proposes a control framework for cooperative on-ramp merging of multiple AVs based on multi-agent deep reinforcement learning (MADRL). This framework facilitates AVs on the ramp and adjacent mainline to learn a coordinate control policy for their longitudinal and lateral motions based on the environment observations. Unlike the hierarchical architecture, this paper integrates decision and control into a unified optimal control problem to solve an on-ramp merging strategy through MADRL.

To overcome the shortcomings of subjective evaluation, there have been several studies to examine the correlations between subjective and objective evaluations of on-center steering feel, and some useful results are obtained. However, it is still not clear how to design the steering characteristic based on the correlations. In this paper, we propose a methodology of identifying the optimal on-center steering force characteristic based on the correlations between subjective and objective evaluations. Firstly, significant correlations between subjective and objective evaluations regarding on-center steering feel are established and verified. These verified correlations are then used to design the steering force characteristic. With desired ratings of the subjective evaluation items set as optimization goals, the ideal values of objective evaluation indices are obtained by use of an optimal design method.